Description
Corrugated Mailers – Durable, Customisable, and Eco-Friendly Packaging for E-Commerce
Corrugated mailers are the gold standard in secure and sustainable e-commerce packaging. Lightweight yet incredibly strong, these boxes are ideal for shipping products safely across the UK and internationally. At Print Custom Box UK, we offer premium-quality corrugated mailers tailored to your branding, industry needs, and shipping goals.
Whether you’re an online retailer, subscription box brand, or promotional goods supplier, our corrugated mailers provide the protection and professionalism your products deserve. Designed for practicality and presentation, these boxes are perfect for today’s fast-moving e-commerce environment.
What Are Corrugated Mailers?
Corrugated mailers are flat-packed shipping boxes constructed from fluted corrugated cardboard. They feature interlocking flaps and dust-resistant closures, creating a secure and tamper-evident mailing solution. Available in various shapes and strengths, they’re used to package everything from clothing and cosmetics to tech gadgets and books.
Corrugated mailers typically have a front tuck flap or side lock mechanism, ensuring quick assembly without the need for glue or tape. Their structure absorbs impact and resists crushing, making them ideal for fragile or high-value goods.
Top Applications in the UK Market
Corrugated mailers are trusted across a wide range of UK industries:
- E-commerce fashion packaging (clothing, accessories, footwear)
- Subscription boxes for beauty, wellness, or food
- Promotional kits and marketing campaigns
- Tech and electronics product shipments
- Publishing and book packaging
- Personalised gift delivery services
Key Benefits of Corrugated Mailers
1. Superior Protection – The fluted corrugated material cushions products against shocks, impacts, and drops during transit.
2. Cost-Efficient Shipping – Lightweight and compact, mailers help minimise shipping fees and warehouse space.
3. User-Friendly Assembly – No additional adhesives or tools required for setup.
4. Highly Customisable – Print your logo, artwork, or brand message on the inside and outside.
5. Professional Presentation – Great for branded unboxing experiences with colour printing, inserts, and finishes.
6. Eco-Conscious – 100% recyclable and available in biodegradable or compostable formats.
Materials and Construction
Our corrugated mailers are manufactured using premium-quality cardboard materials:
- Single-wall or double-wall corrugated board
- E-flute (lightweight) or B-flute (medium-duty) profiles
- White Kraft or natural brown Kraft liners
- Interior print or protective coatings (optional)
- Die-cut or glued construction options
We ensure precise die-cutting and creasing for boxes that fold together cleanly and securely.
Customisation Options
We offer complete design flexibility to align your packaging with your brand’s image:
- Custom sizes and die-cut templates
- Digital, offset, or flexographic full-colour printing
- CMYK or Pantone colour options
- Matte, gloss, or soft-touch finishes
- Foil stamping, embossing, or debossing
- Custom inserts, partitions, or tissue wrapping
- Interior printing for messaging or artwork
Eco-Friendly Packaging Solutions
At Print Custom Box UK, we believe that premium packaging should also be environmentally responsible:
- Made from FSC-certified or recycled corrugated cardboard
- 100% recyclable and biodegradable options available
- Printed using soy-based or water-based inks
- Minimal plastic or glue usage
- Flat-packed for reduced transport emissions
We help businesses meet consumer expectations for sustainable packaging while staying compliant with environmental regulations in the UK and EU.
Industries Served
Our corrugated mailers are suitable for:
- Online retailers and dropshipping brands
- Subscription services (food, fashion, wellness)
- Small businesses and independent crafters
- Corporate promotional mailers
- Bookstores and educational product distributors
- Gift and hamper businesses
Why Choose Print Custom Box UK?
- UK-based production and fast nationwide delivery
- Flexible MOQs for businesses of all sizes
- In-house design support and free mockup service
- Consistent quality, fast lead times, and competitive pricing
- Eco-conscious manufacturing practices
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