Description
Custom Printed Mailer Boxes – Durable, Branded & Built for Modern Ecommerce
Custom printed mailer boxes are the gold standard for ecommerce packaging, offering strength, style, and full branding flexibility. Designed to protect your products during shipping while promoting your brand at every touchpoint, these boxes are ideal for subscription services, direct-to-consumer brands, and retail-ready deliveries. At Print Custom Box UK, we manufacture premium custom printed mailer boxes that combine sustainability with striking visual impact—perfect for today’s competitive UK marketplace.
Whether you’re sending beauty products, electronics, apparel, or promotional kits, our custom mailer boxes give your packaging the professional edge it needs to impress and perform.
What Are Custom Printed Mailer Boxes?
Custom printed mailer boxes are sturdy corrugated or card boxes designed for shipping, branded with your logo, messaging, or full artwork. Featuring secure tuck-in flaps or locking tabs, they keep contents safe in transit while delivering a memorable unboxing experience. Unlike plain boxes, these are fully customisable on both the inside and outside.
They’re widely used in ecommerce and retail environments where branding, presentation, and protection all matter.
Popular Uses in the UK Market
Custom printed mailer boxes are used across a range of sectors, including:
- Subscription services (beauty, health, food, books)
- Ecommerce product shipping
- Corporate gifting and PR mailers
- Branded welcome kits or launch packages
- Fashion, accessories, and lifestyle brands
- Promotional and trade show giveaways
Benefits of Custom Printed Mailer Boxes
1. Powerful Branding Tool – Turns packaging into an advertising asset with logo and artwork visibility.
2. Customer Experience Enhancement – Creates a memorable unboxing experience.
3. Reliable Protection in Transit – Durable construction safeguards contents during delivery.
4. Highly Customisable – Tailor dimensions, print, and finishes to match your brand.
5. Cost-Effective for DTC – No need for additional inner or outer packaging.
6. Sustainable and Recyclable – Available with eco-conscious materials and print techniques.
Materials and Construction
We produce our mailer boxes with premium, eco-friendly materials suited to various product types:
- Corrugated cardboard (E-flute, B-flute, or F-flute) for strength
- Kraft card or folding box board for lighter items
- FSC-certified and recycled paperboard options
- Optional protective coatings: water-resistant, oil-resistant, or matte/gloss
All boxes are delivered flat-packed and die-scored for easy folding and efficient storage.
Customisation Options
At Print Custom Box UK, your mailer boxes can be tailored to match your exact vision:
- Bespoke sizes to suit your product dimensions
- Full-colour CMYK and Pantone spot colour printing
- Custom interior and exterior print designs
- Embossing, debossing, foil stamping, and spot UV
- Matte, gloss, soft-touch, or natural Kraft finishes
- Die-cut windows, inserts, dividers, or handle cut-outs
- Printed tape, QR codes, and AR-enhanced graphics (optional)
We offer free structural design support, dielines, mockups, and prototypes to help perfect your custom project.
Eco-Friendly Packaging Benefits
Sustainability is integral to our process. Our custom printed mailer boxes include the following eco-features:
- FSC-certified and recycled board options
- Soy-based and water-based ink printing
- Plastic-free lamination and coating options
- 100% recyclable and biodegradable packaging
- Efficient flat-pack delivery reduces shipping emissions
These features ensure compliance with UK sustainability legislation while aligning with consumer demand for greener packaging.
Industries We Serve Across the UK
Our custom printed mailer boxes are trusted by:
- Boutique and luxury ecommerce brands
- Natural skincare and wellness providers
- Subscription-based retailers
- Tech startups and DTC companies
- Organic food and drink brands
- Fashion, beauty, and lifestyle product sellers
Why Choose Print Custom Box UK?
- UK-based manufacturing and fast nationwide delivery
- Low minimum order quantities and flexible batch runs
- Competitive wholesale pricing and premium finishes
- Free consultation and expert structural advice
- Eco-certified materials and ethical sourcing
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